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Remote mount turbo V6 project

Started by Joel07 · Apr 14, 2005 · 686postsSMF 2010–26vBulletin 2004–05

mcMay 3, 2010, 5:02 pm · #451

..good tunes make this car quicker!!..anyway,its annual emission check up time...i set the timing at 15 degrees/700rpm idle and added two gallons of e85 to top off the tank[93 octane]...best results yet..this is one very clean machine!!

HC LIMIT 0.80  HC RESULT 0.17
CO LIMIT 15.0  CO RESULT 1.10
NOxLIMIT 2.00  NOxRESULT 0.14

mcMay 7, 2010, 7:57 pm · #452

i picked up a rebuilt steering rack for 50.00..its the last part with the front steering/suspension that needs to be changed...i 'll reuse the outer tie-rods[less than a year old]and rack delrin mount from MMR..it'll be nice to get rid of the leaky rack and get a pro alignment.

vg30e_x2_200sxMay 8, 2010, 5:24 am · #453

Make sure the new rack is the same diameter as the old one. I ran into that issue when I replaced the one in my 88SE. For some stupid reason the passenger side mount on the new rack was a smaller diameter.

mcMay 8, 2010, 5:49 pm · #454
vg30e_x2_200sxMake sure the new rack is the same diameter as the old one. I ran into that issue when I replaced the one in my 88SE. For some stupid reason the passenger side mount on the new rack was a smaller diameter.
thx for the tip...i was under the car yesterday looking it over..it doesnt seem to hard of a job...the bolts toward the front seem the hardest to get.
vg30e_x2_200sxMay 10, 2010, 9:47 am · #455

The hardest part will be centering up the steering column. Get a friend to help with this as you may need to give it a few tries before you get it right. Just make sure to check the turns lock to lock before you lock it into place. You can do this with no tie rods attached as you are just making sure you are centered lock to lock.

mcMay 12, 2010, 5:58 pm · #456
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mcMay 14, 2010, 2:56 am · #457
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mcMay 16, 2010, 3:24 pm · #458
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mcMay 20, 2010, 11:27 am · #459

..picked up some 87-89 300zx turbo front hubs,calipers,rotors,hoses...nice upgrade...i might paint em before install.

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mcMay 28, 2010, 11:09 pm · #460

..took it in for an alignment...much better.

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mcMay 29, 2010, 11:34 am · #461

Shop owner Randy car

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Shop owner Randy car
mcMay 29, 2010, 2:09 pm · #462

alignment printout.

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mcMay 29, 2010, 8:50 pm · #463

..new "used" Dunlop 225-50-16 for the rear..they are actually a inch wider than the old tires, which were the same sizing?..car has the same size front and rear now.

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mcJul 3, 2010, 2:08 am · #464

...pix of 300zx turbo front brake upgrade...dual piston caliper/slip on rotor..the rotors are slightly wider but did not interfere with the rain shields/back plates[no trimming needed!]...the calipers must be flipped, meaning the driver caliper goes on the passanger side and vice-versa..the reason being the 300zx mounts the calipers at the front and the 200sx toward the rear..otherwise the bleeder screws would be facing down-ward and thats a no-no!!

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nice pix comparing the SE brake pad to a 300zx Turbo[87-89]
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300zx 1 1/8" BMC ...it was just replaced under warranty with Rockauto.
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mcJul 17, 2010, 10:28 pm · #465

i finally got around to building a intake pressure tester ..i thought it was a good idea with my set ups long intake pipe..its pcv pipe cap and a compressor air attachment..pumped up the pressure to 16psi and was surprised by all the leaks!!...the T/B shaft is a major leak point?as well as small old hoses[egr/idle control unit/fpr.
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mcJul 25, 2010, 12:14 am · #466

..i did another test today..i wanted to measure the back pressure building in the hot side exhaust before the turbo at peak boost[12-14psi]...i mounted a bung and tubing feeding to another map sensor[similar to the one mounted on the cold side]...30psi exhaust back pressure,,,,exhaust temperature peaks at 1100F.

mcJul 25, 2010, 12:36 am · #467

..pix of tubing/fitting...1/4" stainless steel leading to engine compartment...exhaust thermocouple is mounted behind.
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mcJul 25, 2010, 3:54 pm · #468

pix of the two map sensors.
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mcAug 7, 2010, 3:49 pm · #469

...browsing thru Home Depot, i found that Rustoleum now sells a very close match to the factory HOT RED..Its a lacquer called Chinese Red...i used to use Duplicolor because they sold the exact color but they have since stopped making it.posted image
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..i took on painting the top section of the front bumper.
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..i sprayed it with a adhesion promotor and then the red followed with clear.,not perfect but much better!..lacquer is very forgiving for beginners because it dries fast and mistakes can be wet sanded out.

KustamogenAug 7, 2010, 4:32 pm · #470

looking at your alignment spec sheet......your rear camber is hardly anything! lol you do anything for that or is that normal for stock ride height?

mcAug 7, 2010, 5:16 pm · #471
Kustamogenlooking at your alignment spec sheet......your rear camber is hardly anything! lol you do anything for that or is that normal for stock ride height?
its stock[original] except for the KYB shocks.

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KustamogenAug 7, 2010, 5:17 pm · #472

nice work!

wooo and we are almost like hood scoop brothers! I think yours is a lil longer (I hate saying that!)

mcAug 7, 2010, 7:29 pm · #473

i pulled off the muffler and just went with the turndown..its loud raspy and aggressive!!..i cant leave it this way but i want to get some testing data with it off...and then replace it with a better muffler...the tube muffler is huge and heavy!!
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mcAug 7, 2010, 9:14 pm · #474
Kustamogennice work!

wooo and we are almost like hood scoop brothers! I think yours is a lil longer (I hate saying that!)
here you go another shot!!
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KustamogenAug 7, 2010, 9:56 pm · #475

lol yours is nicer than mine....flows better with the hood

mcAug 8, 2010, 11:52 pm · #476

...here is a video of my exhaust note...no cat/muffler...3" pipe after turbo..2.5" tapers down to 2" prior to turbo.
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Navy_Mech2Aug 9, 2010, 12:26 am · #477

sounds killer...you should leave it like that!

mcAug 9, 2010, 9:42 pm · #478

i was in the store looking at the Duplicolor rim paint..trying to decide to go with silver or gun metal.
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JumpJet27Aug 10, 2010, 9:41 pm · #479
mci was in the store looking at the Duplicolor rim paint..trying to decide to go with silver or gun metal.

Gun metal all the way. Just sounds cooler.
Nice video too, turbo sounds cool spooling down.
KustamogenAug 10, 2010, 10:26 pm · #480

gunmetal is nice....covers up any imperfections better too.....have used it a bunch before

Ju_S12_TurboAug 14, 2010, 8:18 pm · #481

I went with rustoleum, their gun metal is way darker. I have had it on there for a year with no clear coat and lots of dirt road. Paint still shines great.

mcSep 15, 2010, 1:59 pm · #482

i found the new site,it looks great.....i upgraded to a 90 amp Maxima alternator and sent the T3 for a overhaul..he did a great job..i can finally reclock the in/out oil ports to the correct position.
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Post Merge: [time]07:05:17 PM / 15-Sep-10 [/time]
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i finally have the oil lines postioned correctly.
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Navy_Mech2Sep 15, 2010, 5:44 pm · #483

Yea man it looks like they cleaned it up real nice.

mcOct 4, 2010, 11:05 am · #484

Unfortunately the turbo didnt last a day...it stopped making any boost and started to smoke...i dropped it down for inspection, which is a breeze with a remote turbo, and there is major play in the shaft...up and down play....i called him up and he was already pushing the blame on me...old oil...old oil lines...to much back pressure from cat...he says he is sick of working on these turbos and its to much trouble?..i wish he would of told me that while i placed the order...anyway,its on its way back to him,hopefully he does the right thing!!....i reinstalled an old spare turbo and its boosting great..i should of just used this but after reading all the positive feedback at z31performance.com it seemed like a safe bet...
...i will say the Maxima 90 amp alternator is working excellent..its making a solid 14+volts.

BoostedVGOct 4, 2010, 11:57 am · #485

Should have had Iggy do it. I'm sure he wouldn't of said he is tired of rebuilding "these" turbos. What ever that means. As far as I know the center section on your turbo is very common and comes apart and goes together just like any other Garrett. I would have told that guy if he is tired... retire. Anyways I hope it all works out for you. I enjoy reading your thread so keep us updated.

mcOct 4, 2010, 7:01 pm · #486

i had to repair the AFM again...it seems a down side of a blow through set up is the AFM lid keeps popping off under boost...since it was apart, i decided to make a internal connection to monitor its output voltage...inside the AFM are tabs that can be accessed for a clean installation...i drilled a small hole in the lid and fed the wire through...made up a stronger batch of JB WELD epoxy to seal it shut!
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sideways_s12Oct 4, 2010, 7:34 pm · #487
BoostedVG on 11:57:57 AM / 04-Oct-10Should have had Iggy do it. I'm sure he wouldn't of said he is tired of rebuilding "these" turbos. What ever that means. As far as I know the center section on your turbo is very common and comes apart and goes together just like any other Garrett. I would have told that guy if he is tired... retire. Anyways I hope it all works out for you. I enjoy reading your thread so keep us updated.

x's 2 def shoulda went to iggy he would have done a better job and you'd still have the turbo on the car lol.....
mcOct 6, 2010, 8:38 am · #488
BoostedVG on 11:57:57 AM / 04-Oct-10Should have had Iggy do it. I'm sure he wouldn't of said he is tired of rebuilding "these" turbos. What ever that means. As far as I know the center section on your turbo is very common and comes apart and goes together just like any other Garrett. I would have told that guy if he is tired... retire. Anyways I hope it all works out for you. I enjoy reading your thread so keep us updated.

20-20 hindsight...i might end up using his services as this spare turbo is getting noisey...it doesnt like 15psi!!!
sideways_s12Oct 6, 2010, 9:32 am · #489

Do it!

mcOct 18, 2010, 7:57 am · #490

i got the turbo back and installed and its running great again...he went through it again and shipped back at his expense...it cost 265 total,which included rebuild,extracting 5 snapped bolts and shipping to NY...He said it was oil starvation to the bearings....i have increased the feed line from 3/16 to 1/4"...i'll be monitoring it closely.
oil feed at 12:00
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mcOct 21, 2010, 10:02 am · #491

so far i'm happy with this turbo...reclocking the oil lines to the 12 and 6 has eliminated oil problems...i can hear the BOV releasing the backup pressure earlier now.

BoostedVGOct 21, 2010, 10:19 am · #492

Thats awesome I'm glad it all worked out for you

mcOct 29, 2010, 7:26 pm · #493

The Mocal pump started to get leaky again...instead of buying another rebuild kit i decided to try a Shurflo 8000-643-210 unit...its recommended from the LS1.com users who run remote setups... its also a quieter pump.

mcNov 2, 2010, 4:08 pm · #494

i took my Eclipse 1G turbo bov to a exhaust shop and had it mounted on a correct size pipe for my set up...i needed a upgrade over the Saab bov because it wasnt holding the increased boost...1G are known to hold much better.
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Navy_Mech2Nov 2, 2010, 9:48 pm · #495

hows the new scavange pump working out?

mcNov 3, 2010, 5:55 am · #496
Navy_Mech2 on 09:48:32 PM / 02-Nov-10hows the new scavange pump working out?
i like it...you cant hear it running/vibrating as loud as the Mocal pump....seems to be working great...no smoke/leaks[keeping fingers crossed].
mcNov 7, 2010, 7:41 pm · #497

..the Ig bov is installed...T3 is overhauled...new oil return pump....filled the alky injection reservoir with 100% meth and set it at 2psi activation...set the timing at 22...dialed the boost to 15psi....and took it for three 0-60mph runs...best was 5.2 seconds....clutch doesnt want to hold the boost anymore!!...its time to upgrade.


Post Merge: [time]09:23:46 PM / 08-Nov-10 [/time]
..i put together a better air inlet for the turbo...eliminated the 300sx multi-bend pipes and replaced with a shorter and straighter pipe...it feels much better...comparison of the old and new.
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mcNov 19, 2010, 5:42 pm · #498
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heat insulating spacer gasket..i will be installing soon...i've been taking some temperature measurements for a before and after comparison.
mcNov 21, 2010, 12:03 pm · #499

lower intake with the spacer.
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Post Merge: [time]06:08:16 PM / 21-Nov-10 [/time]
upper intake "lid" gasket and tb gasket.
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Post Merge: 12:12:31 PM / 21-Nov-10
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backwoodsbuilderNov 27, 2010, 12:43 am · #500

Thought id do a build for my beater/dd as my good dd is the 88MKII. I got this for $250  its rusty but trusty even tho a ca lol,anyways i all ways see these lowered and ect but im using this as a winter car/dd/beater

current state its in is in garage getting quick rust repair  lol rivits,tin,silicone its not ment to look pretty but ment for being used im putting new cap,rotor,plugs,thermostat,oil change. looking for an agessive set of snow/mud tires,gauges,maybe a cb,fire extinguisher,fender flares,exhust.

Things to do: repair rust/tune up/tires/suspension/skid plates/small push bar-fog light holder/strut brace bars and maybe a 4pt cage  behind seats idk yet tho

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